Re-Purposing an Old Fairway Sprayer

Last year we purchased a Toro 5400 fairway sprayer, considered by most to be the Cadillac of sprayers. This replaced our very outdated Smithco Spraystar 3000. The vehicle itself was in decent enough shape, with just over 1000 hours on it. The sprayer part of the machine was in dire shape, however. With bent booms, sporadic lift actuators, a temperamental foaming system, and outdated calibration technology, it was time to upgrade to a more efficient sprayer. The Spraystar 3000 sat unused last season.

We manage a large property here at Stow Acres. With such a historic country club, we spend a fair amount of time renovating and renewing features of the course to their intended beauty. Moving material across the course for this task has proven to be labor intensive and troublesome on the equipment. The 90+ years of golf played on some parts of this property has developed a character of undulating turf, which is sometimes tough on the lighter utility vehicles we have, which are constructed with aluminum frames and relatively small cargo beds. The need to move large amounts of dense material such as sand, soil, stone, and cart path material could be filled by the same machine that was built to carry 3000 lbs of water.

We began by stripping the Spraystar of it’s sprayer components. The booms, tank, pump, electronics, computer, foamer, and lines were all removed.

From there, we began to prep for paint. The acrylic windows were removed, all loose rust was sanded smooth, body filler was applied to any dented or mis-shapen area, and primer applied over those spots.

The vehicle was then painted GM Onyx Black with a one step urethane paint. The frame and gondola dump box arrived and were placed on the chassis.

The lift cylinder was installed and plumbed to the lift valve.

Lights were added to the roof, and a hitch constructed for trailering our Toro Procore 648 aerator.

With the lift cylinder in operation, we tested out a load of stone in the bed:

Custom decals finished off the project:

Justin Parker
Equipment Manager
Stow Acres Country Club

Justin is a devoted Christian, husband, father to two daughters, golf course mechanic, entrepreneur and web enthusiast.  

Justin attended UMass Amherst, where he studied Mechanical Engineering, Computer Science, Mathematics, and 3D Modelling and Animation and has completed the Turfgrass Management Certificate Program at Ohio State University. Justin works at Stow Acres Country Club in Stow, Massachusetts. Stow Acres is a 36 hole, semi-private, family owned facility.
In addition to working at Stow Acres, Justin owns Synergy Offroad, a 4×4 enthusiest ecommerce site. 


I guess I am pretty lucky to have this guy as my Equipment Manager...Really amazing guy

I think so! When it comes to environmental BMP's and overall department efficiencies, the mechanic plays a very important role. I think Justin's blog helps demonstrate that. 
And if we can get a few extra hits on his web page while we're at it then that's a good thing too.

It helps to have proper management of the area. Choose the right equipment as well.

This truck is amazing. This re-modeled truck could really help you with your equipments.  online golf stores

Wow. You did a great job on remodeling that. It would indeed be very useful on many things.